ZN1000-2 Single Pallet Machine

1 Vibration Table Design
With 4 Servo-motors for stronger vibration and more smoothly.
Vibration reduction device with air-bag
4 air-bags are placed at each corner of the vibration table to reduce the amplitude of vibration during vibration so as to reduce the mechanical impact of the vibration table on the pallets, reducing the damage of the pallets during production to improve the service life of the pallets.

2 Quick Mould Changing System
Air bag clamping device for quick mold change
Air bag clamping device achieves quick mold change, shortening mold change time from 1.5 hours to 20 minutes. Portable touch screen for quick mold change control, making mold change more convenient and visible.

3 German Version of High-quality Rack Design
The main frame adopts a high-strength welded frame structure designed with Zenith's patented technology. It is welded with customized special steel. Reason-able design, uniform and beautiful welding, and the entire frame undergoes aging vibration treatment to ensure the high quality and high stability of the frame. Advanced structural design technology makes the machine scalable, and can add side mould opening and closing functions, plate-pulling device functions, polystyrene pallet implantation functions, etc.

4 Linear Transducer
For tamper movement:
The German BALLUFF transducer is mounted on a steel pillar, for more flexible, accurate and precise tamper control in every position. During tamper movement, the BALLUFF transducer could detect and control the pressure and flow of hydraulic cylinder.
For material filling carriage:
Use rotary encoder to precisely control the filling carriage at each position, it could detect and control the pressure and oil flow of filling carriage.

5 Intelligent Feeding System
Intelligently adjust the feeding mode according to different specifications of molds.
The feeding is uniform and fast
The feeding base plate is made of high-strength Hardox material.
The feeding system has good sealing performance and long service life.

6 Precise Servo Control System
Through signal feedback to control the phase and speed of vibration with high synchronization; high-speed standby and high-frequency operation can shorten the molding cycle by 1.5s and have high efficiency; the servo controller is a book-type single-axis motor module, and the driver adopts a common Dc bus connection method (Renewable energy can be utilized and recovered), which can reduce energy consumption by 15% and the braking effect is better.

7 High Precision Servo Hydraulic System
High-end variable displacement pump and feedback servo valve system. Pressure, speed and position are close-loop digital control, which automatically adjust the oil flow and pressure. High-stability, high-efficiency and energy-saving.
Sensors connected to the base material feeder, front material feeder and handling head are in a closed loop. All position data will be sensed and transferred to the hydraulic system to control the output and pressure of each pump.

8 Leading Intelligent Cloud Service System
QGM intelligent cloud service platform is the use of cloud technology, data protocol communication technology, mobile Internet technology, equipment modeling, artificial intelligence, big data and other technologies in the enterprise intelligent equipment operation data and user habit data collection, online monitoring, remote upgrade; for the whole life cycle of real-time tracking and monitoring of machine status, for customers to achieve remote hidden fault prediction, fault diagnosis and online maintenance.

9 Intelligent AR Maintenance Technology
Based on the cloud service platform, AR's operation and maintenance system is extended to break through geographical restrictions and provide timely and effective fault monitoring and remote guidance and processing services to customers around the world.
Through the AR operation and maintenance system, our engineers only need to sit in front of the computer, annotate the images sent from the customer's site, and remotely guide customers with AR glasses to troubleshoot and maintain machines. This greatly increases the maintenance and intrusion time of equipment and reduces economic losses caused by business shutdowns.