The T12 Standard Brick Forming Machine is a high-performance block molding system developed by QGM. based on an advanced German technology platform and incorporating smart manufacturing technologies. This machine combines high efficiency, high stability, high automation, and high reliability, and is specifically designed for modern concrete product production.
The T12 block molding machine offers exceptional capabilities for the comprehensive utilization of solid waste, efficiently processing a wide range of industrial waste materials, including metallurgical solid waste, construction solid waste, mining solid waste, steel slag, coal gangue, fly ash, sludge, and sand washing slurry. The equipment is widely used in sponge city construction, municipal roads, landscaping, and infrastructure projects. It can produce a range of products, including concrete blocks, curbstones, stone-effect precast concrete (PC) bricks, paving bricks, and permeable bricks, providing customers with efficient, intelligent, green, and low-carbon solutions for concrete product manufacturing.
Standard Brick Forming Machine is an automatic molding machine designed for producing standard-size concrete bricks and blocks. It forms mixed raw materials into uniform brick products through vibration and pressure compaction, ensuring consistent dimensions, high density, and stable strength for construction applications.
Block Machine Specifications
Model
Products
External Dimensions
Appearance
Number of Molds (molds/die)
8-hour Production Capacity
T12
T12S
T12
T12S
Hollow Bricks
390x190x190mm
12
12
13,824-17,280
13,824-17,280
Standard Bricks
240x115x53mm
60
72
86,400-115,200
103,680-138,240
Dutch Bricks
200x100x60mm
42
50
48,384-60,480
57,600-72,000
Model
T12
T12S
Pallet Size
1400×900 mm / 1400×870 mm
1400×1150 mm
Max Molding Area
1250×820 mm
1100×1050 mm
Product Height
40 - 500 mm
40 - 300 mm / 40 - 500 mm
Cycle Time
15 - 25S
15 - 25S
Vibration Type
Table Vibration
Table Vibration
Control System
SIEMENS
SIEMENS
Technical Advantages
14-Axis Servo Vibration System: Precision Excitation, High-Efficiency Compaction
Servo Drive & Flexible Synchronization: The system utilizes four independent servo motors to drive four sets of eccentric blocks. A flexible coupling ensures precise synchronous control, guaranteeing smooth and stable power transmission.
Mechanical Balance & Vertical Excitation: The four eccentric blocks are arranged in a center-symmetrical layout. During operation, horizontal vibration forces cancel each other out, outputting only stable and highly efficient vertical excitation force. This significantly reduces resonance loss and wear on the equipment.
Stepless Adjustment & Recipe Adaptability: The servo system supports stepless, precise adjustment of the excitation force from 0° to the maximum level. Vibration parameters can be flexibly customized for different product formulas, significantly enhancing product density, molding quality, and overall production stability.
2Airbag Quick-Change System: Ultra-Fast Locking, Seamless Switching
Airbag Mold Clamping Technology: Replacing traditional mechanical locking mechanisms, this system utilizes air spring inflation and deflation control to achieve rapid locking and releasing of the mold frame. This structure offers fast response, uniform clamping force, and precise positioning, significantly reducing mold-changing time.
Airbag Press Head Quick-Change & Synergistic Vibration: The press head also features an airbag quick-locking structure for rapid installation and replacement. Additionally, high-efficiency vibration motors are mounted on both sides of the press head, working synergistically with the main vibration system. This ensures more uniform force distribution on the concrete, further enhancing the dimensional accuracy and surface finish of the final products.
3Vibrating Press Head System: Flexible Quick-Change, Synergistic Compaction
Airbag Locking & Ultra-Fast Maintenance: The press head innovatively adopts an airbag quick-locking structure, enabling highly efficient installation, replacement, and fixation. This design significantly enhances daily maintenance convenience and boosts production efficiency during multi-product changeovers.
Synergistic Excitation & Quality Enhancement: High-efficiency vibration motors are mounted on both sides of the press head, working in synergy with the main vibration system to ensure a more uniform distribution of force on the concrete mixture. This design further improves the overall density, dimensional accuracy, and surface finish quality of the final products.
4Rapid Mold Pushing Device: Intelligent Positioning, Enhanced Efficiency
Fully Automated Mold Handling: Equipped with a rapid mold pushing device, the system achieves automatic pushing-in, precise positioning, and quick withdrawal of molds, completely replacing traditional manual assembly and disassembly methods.
Reduced Downtime & Multi-Product Switching: This design significantly shortens mold-changing time and maximizes overall equipment utilization. It perfectly meets the demands for rapid changeovers and flexible production across a wide variety of concrete block products.
5Hydraulic Drive Feed System: Precision Control, Uniform Density
Hydraulic Drive & Precision Regulation: The feed system adopts a high-efficiency hydraulic drive mechanism. By precisely controlling the thrust and operating speed of the hydraulic cylinders, it ensures the uniform and stable filling of the mold cavity with the base concrete mixture, guaranteeing a smooth and controllable material distribution process.
Elimination of Blockages & Consistent Product Quality: The system operates smoothly and reliably, effectively preventing material blockages, leakage, and uneven distribution. This ensures consistent material distribution for every single block, significantly enhancing both product quality and production continuity.
6360° Arch-Breaking & Hydraulic Feed System: Uniform Distribution, Zero Dead Corners
360° Full-Domain Arch-Breaking Technology: The base material feeder utilizes an independent gear motor drive to continuously rotate wear-resistant stirring blades at 360°, synchronizing seamlessly with the material distribution process. This fully eliminates dead corners in the hopper, effectively preventing material bridging and blockages, thereby reducing downtime for cleaning. The modular design of the wear-resistant blades allows for easy replacement, ensuring smooth operation and low noise levels.
Precision Hydraulic Base Material Feeding: The base material feed system is hydraulically driven, achieving uniform and stable filling of the mold cavity by precisely controlling the thrust and operating speed of the hydraulic cylinders. The system operates smoothly, effectively preventing material blockages, leakage, and uneven distribution, guaranteeing consistent material distribution for every single block.
7Integrated Hydraulic Power Station: Highly Integrated, Stable & Energy-Efficient
Modular Integrated Design: The system integrates hydraulic power, control systems, and oil circuits into a single unified module. Compared to traditional split-type designs, this significantly reduces external pipeline connections, lowers the risk of leakage, and improves both system stability and maintenance convenience.
High-Efficiency & Low-Consumption Continuous Operation: Featuring fast response times, stable pressure, and low energy consumption, the system is fully capable of meeting the demands of long-term, high-intensity, and continuous efficient operation.
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