QGM Coating System | Low-Pressure Spraying Solution for Concrete Product Manufacturing

Featuring low-pressure spraying and coaxial atomization technology, the system precisely controls release-agent flow, spray pressure, and nozzle layout to achieve uniform coverage across mold surfaces while minimizing excessive application and material waste.

The system can be customized according to product type, mold dimensions, production line speed, and release-agent properties, providing efficient and reliable spraying for automated concrete manufacturing processes.

Compared with conventional high-pressure spraying, brush application, and manual spraying, the QGM Coating System helps reduce release-agent consumption, minimize oil-mist dispersion, improve workplace cleanliness, and enhance mold protection and production efficiency.

Technical Specifications

Technical Advantages

1. Low-Pressure Spraying for Reduced Release-Agent Consumption

Low-pressure spraying combined with precise flow control helps minimize unnecessary release-agent consumption. Compared with conventional application methods, the system can reduce release-agent usage by up to approximately 70%, helping manufacturers lower operating costs.

2. Coaxial Atomization for Uniform Coating

Release agent and atomizing air travel through separate channels and mix at the nozzle outlet to produce fine droplets. Combined with an optimized nozzle layout and spray height, this technology promotes uniform mold coverage and helps reduce under-application and over-application.

3. Automatic Control with Fast Response

The system uses control valves for rapid spray activation and shutoff. Independent nozzle control helps minimize dripping and unnecessary spraying, supporting continuous operation on automated production lines.

4. Mold Protection and Extended Service Life

A uniform release-agent coating helps reduce demolding resistance and the risk of mold-surface wear and corrosion. Suitable release agents and spraying parameters can be selected according to different mold materials and operating conditions to improve mold performance.

5. Reduced Oil-Mist Dispersion and Improved Workplace Conditions

The combination of low-pressure spraying and precise material delivery helps reduce oil-mist dispersion and excessive release-agent application. This can lower cleaning requirements around the equipment and contribute to a cleaner production environment.

6. Flexible Configuration for Different Production Lines

The spray beam, nozzle quantity, spacing, and arrangement can be engineered according to product dimensions, mold width, and production line speed. The system can be integrated into existing production facilities to meet the spraying requirements of different concrete manufacturing processes.